Why have your own milling and mixing equipment?
On-site feed production leads to independence from the compound feed industry and reduces total transport costs.
The experience of our customers also demonstrates the significantly improved feed intake, improved digestibility and lower mortality of animals.
If you want to be able to provide your pigs, cattle, chickens and other animals with quality, customized feed made from your own raw materials, Buschhoff is your reliable partner for milling and mixing systems.
Our benefits
- High level, reliable automation
- Excellent value for money thanks to the long service life of equipment
- Single level and neatly arranged construction
- Large batches for high performance and reduced dosing and mixing processes
- Reduction of costs by utilizing existing buildings
- Individual milling of feed components for particularly good feed structure
- Low maintenance and running costs
- High proportion of in-house production incl. the control providing excellent equipment quality and rapid supply of spare parts
You benifit from:
- Feed quality tailored for different animal species
- Use of your own resources
- Always fresh feed
- Full confidence in feed quality, recipe and ingredients
- Independence from the compound feed industry
- Improved usability of feed components
- Uniform feed mixtures
- Cheaper than purchased feed
- Reduced workload through automatic control
- A range of analysis options to optimise operations
Profitability example of a 5 t/h Buschhoff feed mill
Milling technology
Mixing technology
Control engineering
Milling technology
Mixing technology
Additional equipment
Control engineering
Drum purifier type BTR
You benifit from:
- Efficient and economial cleaning before the milling process
- High performance due to big screen drum
- Slowly running screen drum for gentle cleaning
- Extremely compact and robust design
- Significant increase in feed quality
- Increased durability of the mills and the wear parts
- 0.75 kW gear motor direct drive
- Does not transfer any vibrations to the mill
- Various screen drums possible – according to type of grain
| Typ BTR | 300 | 500 | 650 S | 650 |
| Anzahl Siebe | 1 | 2 | ||
| Siebtrommel Q15 (t/h)* | 4 | 9 | 10 | 9 |
| Siebtrommel Q18 (t/h)* | 6 | 12 | 15 | 12 |
| Motor (kW) | 0,75 | |||
* Depending on grain
Industrial hammer mill type BHOS 500-1200 S
The industrial mills of the type BHOS 500 – 1200 (37 to 90 kW) are extremely robust and particularly powerful hammer mills, which allow to produce very different feed structures while also beeing highly energy efficient. This is achieved through the compact design, the extra large screen area, the low-wear hard metal hammers and the quick change system of the screens.
With a screen area of 0,65m² or 1m² the industrial mills have a particularly generously design per kW. This allows an even feed structure in combination with extremly high throughput rates.
All mills can optionally be equipped with a frequency converter in order to determine the rotor speed depending on the component or recipe and thus produce the desired feed structures.
The robust mill design with rotor bearings on both sides, the large number of reinforced hard metal hammers and Buschhoff’s decades of experience in mill construction make these mill types a real power pack for the various milling requirements.
| Typ BHOS | 500 | 600 | 1000 | 1200 |
| Antriebsleistung (kW) | 37 | 45 | 75 | 90 |
| Mahlleistung | bis 8 t/h | bis 9 t/h | bis 12 t/h | bis 14 t/h |
| Drehzahl (U/min) | 2900 | |||
| Zahl der Hartmetallhämmer | 40 | 104 | ||
| Anzahl Siebhälften | 1 | 2 | ||
| Gesamte Siebfläche (m²) | 0,65 | 1 | ||
Hammer mill type BHOS 150-300
You can always rely on the performance of our BHOS bladeless mill when high daily quantities are required and the local conditions allow the grain to be conveyed via tubular augers or spiral conveyors.
Whichever model you choose: Buschhoff offers you a high-quality system that enables the production of fresh quality feed every day
Your advantages at a glance
- Blower-less hammer mill with powerfull three-phase motors ranging from 11 to 22 kW
- Can be operated with either perforated or wire screens thanks to the quick-change system
- Reinforced hard metal hammers for a particularly long service life
| Typ BHOS | 150 | 200 | 250 | 300 |
| Antriebsleistung (kW) | 11,0 | 15,0 | 18,5 | 22,0 |
| Mahlleistung (kg/h) | 2300 | 2700 | 3000 | 4400 |
| Drehzahl (U/min) | 2900 | |||
| Zahl der Hartmetallhämmer | 24 | 32 | ||
| Gewicht (kg) ca. | 280 | 300 | 310 | 400 |
Performance data relates to 4 mm round hole screen and 14% grain humidity. Milling performance varies according to type of grain, humidity, screen type, residue.
DUO mill type BHOS DUO
Your advantages at a glance
- 2 different and independent screens
- Bi-directional rotation of the rotor
- Motor rating: 11 – 22 kW
- Maximum screen surface
- Carbide hammers reinforced on both sides
(service life approx. 15,000 t)
You benifit from:
- Excellent throughput performance
- Flexibility of two seperate mills
- No manual change of the screen
- Better quality of the feed, through customization according to the needs of different species of livestock
| Typ BHOS DUO | 150 | 200 | 300 |
| Antriebsleistung (kW) | 11,0 | 15,0 | 22,0 |
| Mahlleistung Weizen 4mm Sieb (kg/h) | 2300 | 2700 | 4400 |
| Drehzahl (U/min) | 2900 | ||
| Zahl der Hartmetallhämmer | 24 | 32 | |
| Gewicht (kg) ca. | 290 | 310 | 410 |
Performance data relates to 4 mm round hole screen and 14% grain humidity. Milling performance varies according to type of grain, humidity, screen type, residue.
Hammer mill w. blower type BHS
Systems with a BHS-type blower mill are used in particular for small and medium feed requirements.
As the blower mill is able to suck the grain from storage cells, this type of system is also ideal for use in difficult local conditions.
Your advantages at a glance
- Hammer mill for milling, dosing and mixing plants with a blower for multiple intake ports
- Mill casing with a wear lining
- Motor rating: 11,0 – 18,5 kW
- Reinforced hard metal hammers for a particularly long service life
- Available with various intake devices or a suction pipe
Typ BHS
150
200
250
Antriebsleistung (kW)
11,0
15,0
18,5
Mahlleistung (kg/h)
750
1000
1200
Drehzahl (U/min)
2900
Zahl der Hartmetallhämmer
12
Durchmesser Saug/Blasleitung (mm)
80/100
empfohlene Filterfläche (m²)
14
18
Maximaler Förderweg (m)
60
40
Gewicht (kg)
235
240
255
Autofilter type BAF
When using a bladeless grinder, we recommend the use of an auto filter.
The fully automatic Buschhoff auto filter fulfills three tasks:
- Extraction of the bruised grain by suction from the mill which results in a very low proportion of fine meal in the bruised grain.
- It cools the bruised grain after the milling procedure Conserves ingredients and avoids condensate formation with its negative effects.
- It creates negative pressure throughout the whole plant and prevents the emission of dust.
Industrial mixer GM-WR
With a capacity of 4.8 – 9.6 tons, these feed mixers are particularly suitable for large-scale use.
The Buschhoff large mixer is also extremely robust thanks to its welded construction.
This series can also be adapted to the individual needs of the customer in terms of design and execution, thus allowing optimal use.
They work with a mixing accuracy of 1:100,000 and use the proven forced mixing process. The discharge performance goes up to 50 t/h. Intake augers enable a dust-free insertion of feed components, addition of up to 5% of feed oil is also possible.
Overview of technical details:
- Capacity of 4.8 – 9.6 t
- Mixing accuracy 1:100.000
- Mixing auger diameter 400 mm
- Multiple mixer outlets can be fitted
- Short mixing duration
- Oil addition of up to 5%
- Dust-free dosing
- Motor with 1.000 rpm
- Suitable for industrial use
- Optionally precise electronic weighing
Typ Mischer
GM1
GM2
GM3
Fassungsvermögen (m³)
8
12
16
Fassungsvermügen (t) bei SG 0,6 t
4,8
7,2
9,6
Elektromotor (kW)
5,5
7,5
11,0
Gesamthöhe H (mm)
4600
5250
6000
Feed mixer M-WR
The Buschhoff feed mixers are available in different designs and technical layouts. Their capacity is between 750 and 3.000 kg. They use the well-proven forced mixing mode, resulting in a mixing accuracy of 1:100.000. The large, slow-moving mixing auger makes for an efficient and fast mixing. Up to 5 % oil can be added without any problems.
Another advantage: The WR mixers can be equipped with pusher screws up to 4 m long. Therefore a dust-free insertion of feed components is ensured.
Overview of technical details:
- Capacity 750 to 3.000 kg for a piled density of 0.6 t
- Mixing accuracy 1:100.000
- Mixing auger diameter 280 mm
- Electronic weighing
- Multiple mixer outlets can be fitted
- Oil addition of up to 5%
- Short mixing duration
- Optionally with central outlet (complete emptying)
- Optionally precise electronic weighing
Typ Mischer
M1
M2
M3
M4
M5
M6
Fassungsvermögen (kg) bei SG 0,6 t
750
1000
1400
1850
2550
3000
Mischdauer (min)
5-8
6-10
7-12
10-15
Elektromotor (kW)
bei Bauform A
3,0
4,0
5,5
bei Bauform B,C, und WR
3,0
4,0
5,5
7,5
Gesamthöhe H (mm)
bei Bauform BE
2145
2370
2770
3220
3845
4465
bei Bauform A, BR, C
2740
2965
3365
3815
4440
5006
bei Bauform WR
–
3050
3450
3900
4525
5106
Mineral dosing containers
The addition of valuable minerals and oils is crucial for the health and growth of your animals.
Buschhoff systems enable the automated and weight-based dosing of these components into the feed mix.
Depending on the type and quantity, powerful conveyors such as elevators, trough screw conveyors or spirals are used to transport the minerals. Let us advise you as to which conveyor technology best suits your needs.
Depending on the task and dosing quantities, different mineral containers are available:
- Big-Bag brackets or agitator tanks for difficult flowing materials
- Re-weighing containers with their own weighing system can be used for very precise dosing
- Oil pumps are available in various performance classes:
20, 50 or 70 l/min; also acid-resistant on request
Pelleting
For pelleted feed, Buschhoff also provides the right solution. The services offered range from 2 – 20 t/h.
For the most part, we build these systems – including the milling and mixing equipment – as single level construction. This This saves costs, increases transparency and facilitates maintenance.
You benifit from:
- Powerful units ensure optimum pellet qualit
- The driving power of the press is 55 up to 350 kW
- All product contacting parts are made of stainless steel
- If required, a gentle pendulum bucket elevator conveys the pressed product into the cooler
- After pressing, the counterflow cooler prevents formation of condensate and ensures safe storage in the silo
Bagging units
You benifit from:
- Compact systems in different performance classes
- Either as a gross scale with direct dosing or net balance with pre-dosing for higher capacity requirements
- Easy control via PLC
- Available for different bags and closing systems
- Power range: 2 – 15 t/h
WIDOMIX Pro control
WIDOMIX PRO has been specially designed for larger milling and mixing plants and the demanding applications around this. This clearly visualized complete control system manages all processes:
From grinding and dosing to mixing and downstream feed transport, the future-proof control system monitors and documents the components, recipes and consumption of the entire system.
You benifit from:
- Full automated control allows the very simple production of customized feed
- Components, recipes, favourites and targets are easy to adjust and adaptable
- Fully automatic over-night plant operation (using cheaper off-peak electricity)
- Integrated control of the complete conveying and storage equipment
- Expansion of existing systems without programming is feasible (WINDOWS-based programming)
- Use, service and maintenance over the Interne
- Many business evaluations possible, e.g. for optimising operational processes
- Available in many languages: including German, English, Russian, French, Romanian, Polish
WIDOMIX 4.0
- Control cabinet with master switch and fuse group
- Control computer (fitted in control cabinet)
- Network and Internet compatible
- USB port for data transfer
- 100 components / 100 destinations
- 200 formulas arbitrarily programmable
- Error diagnostics
- Control for hammer mill
- Integrated load control
- Digital scale
- Control cabinet size 800 x 1200 x 300 mm
- Available in german and english
MOLARUS 4.0
Overview of technical details:
- MOLARUS computer for milling plants
- For mills with and without blower
- 10“ touch display, intuitive handling
- 50 components, 50 targets
- Process representation & plain text display
- Fully electronic load control
- External start & stop (by full-up indicator)
- Automatic idle switch-off
- Integrated load control for the hammer mill
- Operating hour counter
- Extensive data logging
- Remotely (also over the Internet) controlable
SIRUS
As a result of the fully electronic load control, the idling switch-off and the use of cheaper off-peak electricity up to 30% energy costscaused by the mill can be saved!
Overview of technical details:
- SIRUS computer for milling plants
- For mills with and without blower
- Fully electronic load control
- Automatic idle Idle shutdown
- Integrated load control for the hammer mill
- Electronic amperemeter
- Operating hour counter
- External start
- External stop (by full-up indicator)
- 2 components, 2 targets
- Intuitive handling
